巴西专利BR102016015601B1 FLUID APPLICATION AND AGRICULTURAL SPRAYING SYSTEMS

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专利摘要:
AGRICULTURAL SPRAYING FLUID APPLICATION SYSTEMS Modalities of a spray fluid operating system include a fluid flow circuit that provides various spray characteristics while using a minimal number of fluid pumps. In an agricultural configuration, a first pump (a function of which it is filling) is integrated with a second pump (a function of which it is spraying) and both located compactly below the solution tank. In some modes that include only two pumps, they are centrifugal booster pumps. Each of the two pumps is capable of performing more than one function. Together, they provide self-priming filling, self-dilution, eductor flushing, and so on, in a fluid-isolated manner to prevent fluid contamination.
公开号:BR102016015601B1
申请号:R102016015601-7
申请日:2016-07-04
公开日:2021-09-14
发明作者:Joshua J. Engelbrecht；Martijn Van Gils
申请人:Deere & Company；
IPC主号:

专利说明:

DESCRIPTION FIELD
[001] This description generally refers to fluid operating systems such as those used in agricultural sprayers. FUNDAMENTALS OF DESCRIPTION
[002] Large system sprayers apply nutrients, herbicides, paints, chemicals and other liquids such as those used on agricultural crops or industrial surfaces. Due to the large amounts of fluid and the different fluid solutions involved, control pumps for fluid filling, cleaning, mixing, agitating, spraying and pressurizing are quite complicated, bulky, heavy and expensive. Also, different countries may have different regulations regarding fluid types and concentration levels. SUMMARY OF DESCRIPTION
[003] Various aspects of exemplary embodiments are defined below and in the claims. One embodiment includes a spray system having a spray fluid operating system that includes a fluid flow circuit to provide various spray characteristics while using a minimal number of fluid pumps.
[004] In an agricultural configuration, a first pump (a function of which it is filling) is integrated with a second pump (a function of which it is spraying) and both located compactly below the solution tank. One modality has only two pumps which are centrifugal propulsion pumps. Each of the two pumps is capable of performing more than one function. Together, they provide self-priming filling, self-dilution, eductor flushing, and so on, in a fluid-isolated manner to prevent fluid contamination. BRIEF DESCRIPTION OF THE DRAWINGS
[005] The detailed description refers to the following exemplary figures:
[006] Figure 1 shows a top view of an exemplary vehicle towing a spray applicator vehicle.
[007] Figure 2 shows a perspective view of an exemplary vehicle towing a spray applicator vehicle.
[008] Figure 3 shows a close-up view of an exemplary fluid operating system of Fig. 2.
[009] Figure 3A shows a line drawing of the exemplary fluid operating system of Fig. 3.
[0010] Figure 4 shows a close-up view of part of the fluid operating system of Fig. 3.
[0011] Figure 5 shows another perspective view of part of the fluid operating system of Fig. 4.
[0012] Figure 6 shows a fluid schematic of an exemplary fluid operating system that may be incorporated by the spray applicator of Fig. 3. DETAILED DESCRIPTION
[0013] This description provides exemplary embodiments of drag sprayers having a fluid operating system that provides two integrated pumps strategically located together (eg, centrifugal propulsion pumps) that can perform rapid or even simultaneous fluid operations such as tank filling along with rinsing, spraying or shaking. Each of the pumps is capable of performing more than one function, so both pumps perform either the same or different functions simultaneously. For example, the filling speed can be increased when both pumps perform simultaneous filling of a single solution tank. In some embodiments, instead of two separate pumps each with their own hydraulic or electronic regulators, there is a shared mechanism. Alternatively, when each pump simultaneously performs a different function such as filling and rinsing, one pump is directly connected to the solution tank, while the other pump is directly connected to the rinse tank. Allowing the ability to simultaneously rinse (or spray or self-dilute) and fill, this greatly increases the speed of fluid operations. There are additional operations such as self-dilution or continuous dilution in the solution tank to preserve the proper concentration of different fluids, a practice that complies with regulations or that aids direct injection of chemicals. In addition, multiple valves are added to pump outputs to allow remote control of the pump system or to allow a particular pump to switch between multiple functions such as stop/start filling, spraying or self-dilution, auxiliary cleaning or eductor flushing.
[0014] Although there are two pumps, and the fluid operating circuits are separated by valves so that with these valves closed, the fluid circuits for each pump can be completely separated (or fluid insulated). This prevents cross contamination. Careful allocation of pump capacities improves system performance by carefully dividing responsibilities among circuits. In some modes, none of the functions are duplicated between the two pumps. In other modalities, some of the functions are actually duplicated to increase the speed of performing that function.
[0015] Due to the strategic location of the pumps and each pump capable of performing more than one function, the actual state generally assumed by the fluid operating system is much lower than before (almost 50% lower). Since the new fluid operating system is smaller, it can fit completely under a small portion of the main solution tank. This eliminates locating part of the former bulky operating system adjacent to the applied vehicle and wheels - which has been industrial practice. The new, smaller system reduces the weight of the application vehicle and allows an operator to have a more direct line of sight to the rear of the spray vehicle and into the field. Although the illustrations and description in this description focus on drag sprayers where the vehicle (eg tractor) tows a solution tank mounted on a wheeled platform, self-propelled sprayers can also benefit from the concepts described. Other industries that use spray systems (eg cleaning, painting) can also benefit.
[0016] Figure 1 shows an exemplary sprayer system 200 such as for spraying crops in a field. A vehicle 224 such as a tractor either has a solution tank 12 affixed or tows the same that is mounted to an applicator platform 226 having wheels 228. A spray beam 18 is located at the rear of the solution tank 12. spray 22 are mounted in a split fluid tube which is affixed to the hinged spray beam 18 (spray beam sections 20).
[0017] Figure 2 shows a perspective view of an exemplary vehicle 224 coupled to a spray applicator vehicle with a solution tank 12 mounted on two wheels. Solution tank 12 is integrated with a spray applicator that is located in front of and partially under the front of tank 12.
[0018] Figure 3 shows a close-up view of the exemplary fluid operating system (application system) of Fig. 2. Visibly prominent features include the solution tank 12, the rinse tank 24 and the eductor tank 26. solution tank 12 carries fluid (eg water) and chemicals that are sprayed onto a large agricultural field (eg more than 500 acres). Due to the fact that a solution tank 12 is heavy, this causes soil compaction or crop damage so that a smaller and lighter hydraulic system 150 is appreciated by farmers. But with a compact, co-located (integrated in one location) hydraulic system that is approximately below and protected by the solution tank 12, there is no longer a need for an armored cover or cover housing, which reduces weight. With compact hydraulics, there is no longer a need to divide hydraulic system 150 and mount part of it in another part of the fluid operating system (application system) 10. For example, in Fig. 3, all hoses, valves, controller and pumps fit directly under system 10, or directly under it in front of system 10. For example, the pumps are located within 1 meter of each other for a solution tank 12 or application system 10 which is approx. 3 meters wide. The rinse tank 24 has an extended rim 32, under which the hydraulic system 150 is located. In the example of Fig. 2, there is a cover 8 above the edge 32 which further protects the hydraulic system 150. In other embodiments, the solution tank 12 is shaped (eg flatter but longer) so that the entire hydraulic system 150 can fit under solution tank 12. In these embodiments, the entire hydraulic system 150 is co-located rather than splitting into different parts of fluid operating system 10 (eg, under and on the side of system 10). Exemplary 12 solution tanks hold about 6000 - 6500 liters, and rinse tanks about 600 to 650 liters. In an industrial application, the solution tank 12 may be smaller and may carry paint, oil, or other industrial fluids. On the other hand, cleaning tanks such as for cleaning cargo ships and ocean liners can be larger than agricultural tanks.
[0019] Figure 3A shows a line drawing of the exemplary fluid operating system of Fig. 3.
[0020] Figure 4 shows a close-up view of hydraulic system 150 and fluid operating system electronics 10 of Fig. 3. Various valves, filters, and two pumps are rated to indicate where the fluid has gone. In some embodiments, the pump that is used for spraying uses a maximum oil or other hydraulic fluid flow of 70 liters per minute to its solution motor. Depending on the desired pressure to release the spray fluid, the spray pump can operate at low rates such as 40 liters per minute. In contrast, the exemplary filling pump can only use 40 to 50 liters per minute of oil. The space occupied by hydraulic system 150 is less than half of the typical system. The metal frame typically supports a densely packed hydraulic system 150 that could protrude beyond the frame. But, as shown in Fig. 3, the quantity of hydraulic system 150 is small and there is plenty of empty space remaining within the metal frame assembly. In addition, hydraulic system 150 in competing systems is split. But with exemplary embodiments described here, there are now no additional spray fluid hydraulics that could have been separately mounted close to the spray applicator vehicle wheels and tires, as they are in previous or competing systems. To cover the former, separate spray hydraulics close to the wheel, there would normally be heavy protective shielding that is now no longer needed in the exemplary new hydraulic system 150 shown in Figs. 3, 3A, and 4. The new hydraulic system 150 fits neatly under the solution tank 12 and the rinse tank 12 with room left over to install additional electronics and modules (eg cartridges) containing chemicals that could be mixed in the solution tank. solution or a split solution tank for direct injection practices.
[0021] Figure 5 shows another perspective view of part of the fluid operating system 10 of Fig. 4. Various valves and the two pumps are rated to indicate where fluid enters and exits.
[0022] Figure 6 shows a fluid schematic of an exemplary fluid operating system 10 that may be incorporated by the spray applicator of Fig. 3. The system 10 includes a solution tank 12 for storing field spray fluids, a first pump 14 for filling solution tank 12, or for rinsing and cleaning a first portion of fluid operating system 10 and for diluting spray solution in solution tank 12, second pump 16 (e.g., spray pump or rinse pump) adapted for dispensing the spray solution, for circulating, recirculating or agitating the spray solution in the solution tank 12 as well as for blasting and cleaning a second part of the fluid operating system 10.
[0023] In the exemplary embodiment of Fig. 6, the first pump 14 (two functions of which are fill or rinse) is a self-priming centrifugal impeller pump with a relatively high flow volume at a relatively low release pressure. The second pump 16 (two functions of which are spraying or rinsing) is a non-self-priming centrifugal impeller pump. After many experiments with previous designs, it has been found that this combination of centrifugal pumps works well using cost-effective, off-the-shelf industrial pumps. In a spray function, the pressure to release spray fluid especially in a long spray beam 20 is varied during operation, so maximum pressure, maximum flow and priming are not readily available in the pump industry. Available self-priming pumps are geared towards lower pressures that are normally insufficient to move fluid at high flow rates, which is often required for fluid distribution pipes (piping) for spray beams 18 longer than 25 meters and mounted on vehicles traveling faster than 15 miles per hour. In addition, self-priming pumps keep some fluid in an internal reservoir even when the pump stops pumping. Residual fluid can alter the desired chemical composition of the solution, which is not good for spraying purposes. Then, the second pump 16 is non-self-priming and can be used for spraying, circulating, recirculating, diluting, mixing, agitating or rinsing functions. In some embodiments, if the second pump 16 has access to suction capabilities (for example, with an added suction device), it can also perform tank filling operations. On the other hand, a self-priming pump releases air when it becomes limited by air, and will return pumping without attention, so it is usually easier to operate and maintain. Then, the first centrifugal pump 14 is self-priming and the pump 14 can function as a fill, rinse, mix, recirculate, suction or agitator pump. If pump 14 is continuously used with water, it can also be used to dilute the solution in solution tank 12.
[0024] In addition, the exemplary fluid operating system 10 includes a spray beam 18 with a number of beam sections 20 on which spray nozzles 22 are arranged (only one spray beam section 22 is provided here with numerals of reference). The fluid operating system 10 additionally includes a rinse tank 24 for cleaning the tanks and flow lines, and an eductor tank 26 for absorbing or separating fluids from a crop field or chemical application (e.g. herbicides, pesticides, insecticides, fertilizers or other chemicals).
[0025] The two pumps 14, 16 are together hydraulically driven by the hydraulic flow regulator 28, and also by their respective local hydraulic motors or local control units. The first pump 14 is also driven by its local hydraulic motor or by the control unit 30; the second pump 16 by its local hydraulic motor or control unit 30.
[0026] The first pump 14 has an inlet side connected to a filling line 34 along which there is an opening for a non-return or one-way valve 36. The filling line 34 is additionally equipped with a filling valve 38, which can be connected for filling fluid operating system 10 with an application carrier liquid to an external tank (not shown). In the schematic of Fig. 6, the first pump 14 is coupled to the solution tank 12 through valves 56 and 58 so that the pump 14 can fill the solution tank 12.
[0027] The filling line 34 is additionally coupled to a controllable path (42), then to a three-way valve 40, which in turn is coupled to the rinse tank 24 which is connected to a fresh water line 52 Between the valve 40 and the rinse tank 24, there is a supply line 44 which is provided with a valve 40 for opening a non-return valve 46. The filling of the rinse tank 24 can be affected by a valve in the fill inlet 38 or line 42 or fresh water line 52, either of which can actually provide fresh water or other solutions to flush the entire fluid path or circuit path of the system 10. Each of the solution 12 and the rinse tank 24 also have a vent line 48 or 50.
[0028] On the outlet side, the first pump 14 is coupled to a filling line 54, which leads into the solution tank 12, where the filling line 54 includes a controllable three-way valve 56. The filling line 54 also leads to valve 94 so that first pump 14 can also deliver fluid to the plumbing and spray nozzles 22 in order to calibrate, test, clean or rinse. Otherwise, fill line 54 leads to valve 56, then to purge line and then to check valve 58 and then into solution tank 12. At the opening in solution tank 12, there is a nozzle head 61 .
[0029] The second pump 16 receives inlet fluid from the solution tank 12, through the supply line 62. The pump 16 and the supply line 62 are arranged with respect to the solution tank 12 and positioned such that liquid from the solution tank 12 flows down to the second pump 16 with the aid of gravitational force. This is one reason the hydraulic system is located below the solution tank 12. The second pump 16 is the one that pumps spray fluid so that the gravitational force helps reduce the amount of work required to pump the fluid out of the water. spray nozzles 22. To stop fluid flow to pump 16, supply line 62 contains a controllable shut-off valve 64.
The second pump 16 can also receive fluid from the rinse tank 24. The fluid moves from the rinse tank 24 to the valve 40, then to the purge line 66 and then to the second pump 16. In some embodiments , fluid from the rinse tank 24 can also go to the solution tank 12 to clean the tank 12 or to dilute the contents of the solution tank 12. Since the rinse tank 24 is located further down from the solution tank 12 , the second pump 16 helps to push liquid from the rinse tank 24 to the solution tank 12 through a conduit 98.
[0031] The output side of the second pump 16 extends to an exhaust duct 68, which eventually connects to respective branches 70 in each beam section 20 of the spray beam 18 and through a connecting line 72 to a device of recirculation device 74. The recirculation device 74 includes a first recirculation line 76 with a number of branches 78 at its outlet holes that are connected to individual beam sections 20 of the spray beam 18. The recirculation device 75 additionally includes a valve for three-way controllable 80 which couples to connecting line 72 and connecting lines 72 and 76. Three-way valve 80 also couples to a second recirculation line 82 which opens into solution tank 12 so that there are multiple paths between the solution tank 12 and the spray nozzles 22, which is useful for testing, calibration, quality checking, dilution, fluid reuse, fluid saving, along with normal spray operation.
The outlet side of the second pump 16 also branches from the exhaust duct 68 to a first branch line 84, to a second branch line 86 and to a third branch line 88. Each of the branch lines 84 , 86, 88 opens into a controllable three-way valve 90, 92, 94 respectively. The first branch associated with valve 90 is used for purge line 96 or for recirculating fluid through conduit 98. Purge line 96 extends from purge line 60 between solution tank 12 and check valve 58; purge line 96 terminates at valve 84. Circulation line 98 begins from valve 84 to a lower portion of solution tank 12 where there is a nozzle head 108. The second branch line 86 associated with valve 92 is a line a return tube 100 or a connection to a venturi tube 102. The valves 90 and 92 also aid in recirculating or circulating the fluid to agitate the fluid. The third branch line
[0033] 88 associated with valve 94 is connected to a first rinse line 104 or a second purge line 106. The return line 100 extends from valve 92; the return line 100 is connected to the recirculation line 82 of the recirculation device 74; the recirculation line 82 further leads to the solution tank 12. The venturi tube 102 starts from the valve 92 through a venturi device 104 (e.g., venturi constriction) into the solution tank 12.
[0034] The purge line 105 branches from the filling line 54 of the first pump 12; the purge line 105 also connecting the valve 94 and the valve 56. The valve 94 is also connected to a purge line 106 which leads to a nozzle head 110 in the eductor tank 26. Between the eductor tank 26 and the venturi device 104 there is a suction line 112, which can be opened or closed via a switchable shut-off valve 114.
[0035] The recirculation device 74 opens towards the recirculation check valve 116, where a flowmeter 118 and a pressure sensor 120 are located in the exhaust duct 68. The exhaust duct 68 branches from the lines 88 and 86 before of recirculation.
[0036] An electronic control unit (not shown) is electrically coupled to valves (wired or wireless) 40, 56, 64, 80, 90, 92, 94 and 114 and automatically controls the fluid operating system 10 accordingly with the instructions of an operator. The electronic control unit is located on the central computer panel in the cabin or at a remote part of the farm for agricultural applications.
[0037] The operation of the spray system 10 includes various functions, which can be controlled or implemented by the electronic control unit. Functions are performed with increased speed. With both pumps 14 and 16 each capable of performing multiple functions, there can be simultaneous completion of tasks that would normally be performed sequentially by one of the pumps. For example, if rinse water needs to be added, this can be done while spraying is taking place. Also, not all functions require high pressure - for example, the spray function requires high enough pressure to push fluid through a long beam and 90 to 130 spray nozzles. Thus, in some embodiments, it is possible to design a pump optimized for high flow and priming without having to compromise by moving the pressure required to the other pump.
[0038] An exemplary method of filling the solution tank 12 includes connecting the fill valve/inlet 28 to a liquid tank or other fluid source by a pumping action of the first pump 14 until the solution tank 12 is full. with the application or spray carrier fluid. Some modalities include filling public water systems such as a hydrant or installing a park reservoir. For some regions (eg Europe), the use of the public water system for filling, the filling connection is regulated by an administrative standard to protect the backflow water system. Rather than using traditional separate filling fittings and valves, the exemplary embodiment of Fig. 6 combines filling with the first pump 14 and regulated public filling in one filling connection. A vacuum brake hose is installed in line 59 at the top of the solution tank to satisfy regulations while using the first pump 14 with a public water system.
[0039] An exemplary method of providing chemical applications (spray), recirculation and removal of carrier fluid (solution) can be effected through feed line 62 by opening valve 64. The liquid in solution tank 12 flows down to the second non-priming pump 16 and directly fills the pump 16 with liquid. The second pump 16 is located between the solution tank 12 so that liquid can flow by gravity into the pump 16 without the application of suction. In some embodiments, when liquid leaves solution tank 12 for pump 16, a chain reaction causes negative pressure in suction tube 112 so that when valve 114 is opened, suction of liquids from eductor tank 26 begins. That is, as the fluid leaves the solution tank 12, the valve 92 can be closed along with the venturi tube 102 and the pressure differential is generated in the venturi device 104 so as to affect the suction of liquids from the eductor tank. 26. Meanwhile, the fluid flow from solution tank 12 can also be used for spraying (the fluid travels to exhaust duct 68 and out of spray beam 18 and nozzles 22) or for recirculation (the fluid travels to recirculation device 74, then to line 82, or fluid travels to branch line 84 and then back to solution tank 12 when the appropriate valves along that path are open). Recirculation can serve to heat the fluid or to mix the fluid more evenly or to adjust the amount of pressure and fluid going to the plumbing and spray nozzles. In some embodiments, eductor tank 26 is a small hopper of about 35 to 55 liters as in Fig. 3. An operator uses the hopper to load crop protection fluids into spray solution tank 12. Liquids and powders are spilled in that little hopper. There are inlet nozzles on the side of the tank 26 to help mix concentrated crop protection fluids with some water. Venturi device 104 at the top of solution tank 12 sucks the contents of the hopper into tank 12. This allows the operator to mix and charge the crop protection fluid into solution tank 12 without loading onto the platform. There is also a nozzle head 110 to allow flushing of the eductor tank 26.
[0040] When field spraying is desired without parallel occurrence of fluid recirculation, valve 80 is closed in the direction of the recirculation line. The fluid instead travels to line 70 and then to beam 18 and nozzles 22. Fluid supply from eductor tank 26 can optionally be interrupted by closing valve 92 in the direction of venturi line 102 and/or by closing valve 114. The latter can cause a suction pressure in suction line 112, but no liquid can be sucked from eductor tank 26. In some embodiments, by opening valve 92 in the direction of return line 100 another function of recirculation is effected without the fluid flowing through the spray beam 18. Once the desired amount of fluid is fed to the field spray, the valve 92 can also be closed so that no fluid goes to the venturi and/or the return 102 and 100. Optionally, while fluid is released to spray the field, valve 92 may remain open to return line 82 so that increased liquid circulation occurs parallel to the solution tank 12 for an additional fluid return.
[0041] An example of fluid circulation in solution tank 12 includes the following. In addition to the recirculation function described above, there is line 98 which pumps fluid to solution tank 12 using recycled liquid from valve opening 90 to line 98 towards solution tank 12. This is a primary method of fluid circulation near the bottom of the solution tank 12. This prevents chemicals from precipitating out of the solution and causing sedimentation. For circulation of the remaining fluid in solution tank 12, valve 90 is opened towards purge line 96 to release fluid into the upper region of solution tank 12, such as for rinsing or cleaning tank 12 .
[0042] An exemplary method of cleaning fluid operating system 10 includes blasting the entire hydraulic system 150 or just part thereof, since all paths are interconnected and an operator can open any of the valves. This applies even to spray nozzles 18: either section valves in the pipeline can be opened or closed, or valves in individual nozzles 18 can be opened or closed (eg via pulse width modulated valves within a mouthpiece). With respect to the rest of fluid operating system 10, for example, through valve 40, pumps 14 and 16 are connected to rinse tank 24 and fresh water line 90, 92, 94 for cleaning system 10. Second pump 16 can pump fresh water or cleaning solution through exhaust duct 68 and associated valves 80 into lines 20, 70, 76, 78, 82, 84, 86, 88, 96, 98, 100, 102 , 105, and 106. Simultaneously or at other times, the first pump 14 can pump cleaner through line 54 and valve 56 to purge lines 60, 56 and 105, and so on. In addition, purge line 105 is connected to line 106 to blast eductor tank 26 through valve 94, which cleans eductor tank 26 and blasts valve 11, venturi device 104, venturi tube 102 and bleed line 106. When cleaning the spray nozzles and piping, the check valve 58 can be used to prevent contamination of the purge line 60. In the event that a pre-mix solution is pre-filled and in use during filling the solution tank 12, the first pump 14 (fill pump) can be used independently of the remainder of the fluid operating system 10 being cleaned or blasted by the second pump 16 and the corresponding connection for the rinse tank 24. In others embodiments, the first pump 12 can be used to divert some of the fluid to the blasting portion of the system 10 while helping to fill the solution tank 12.
[0043] Another aspect of the exemplary method of cleaning fluid operating system 10 includes the use of filling solution tank 12 while flushing eductor tank 26 with clean water. Simultaneous action saves time, but eductor flushing is usually complete before solution tank 12 is full so solution filling stops. Since the first pump 12 is a centrifugal pump, filling can be readily stopped while still providing clean fill water to the eductor tank 26 and using the second pump 16 to energize the eductor venturi. When filling is stopped, the time is used to more thoroughly mix the chemicals in the eductor tank 26. Alternatively, since the filling speed is so high with the described modalities, the operator spends very little time stopping the filling of the solution.
[0044] An exemplary method of diluting the liquid in solution tank 12 includes opening valve 38 towards first pump 12 and opening valve 56 towards purge line 60 into solution tank 12. Fresh water is normally used to dilute the fluid in solution tank 12. Optionally, there is a simultaneous spray operation taking place while the dilution or self-dilution is taking place because while fluid is filling tank 12, tank 12 can also release fluid to the second pump 16. As another option, dilution or mixing is taking place in eductor tank 26 and the mixed or diluted result is sucked into solution tank 12.
[0045] The time required for the operating conditions described above is minimized by storing and exercising a pre-programmed instruction in the electronically controlled hydraulic flow regulator 28 or in the central computer in the office cabin. The operation of control valves 38, 40, 56, 64, 80, 90, 92, 94, and 114 is completely automatic unless there is a manual override of the program stored in the electronic control devices.
[0046] Exemplary features of the first pump 14 (mostly for filling) and second pump 16 (mostly for spraying) include the following. The first pump 14 has higher flow, lower pressure, self-priming which is due to a front chamber and an open impeller. The second pump 16 is a lower flow, higher pressure, and non-self priming pump. The higher pressure is due to a closed impeller so it is generally not able to prime itself. Even though the second pump 16 pushes the flow lower, it is still much more flow than a diaphragm pump can produce. Through the use of local motors associated with each pump, the two centrifugal pumps can be electrically driven without a hydraulic fluid regulator. Due to the non-self-priming characteristics of the second pump 16, it is not used for the solution tank 12. However, in some embodiments by adding some aids such as automated software or manual (human) monitoring, it is also possible to start the second pump 16 to also fill the solution tank 12 - even simultaneously as the first pump 14 is filling the solution tank 12. Another way is to use the spray pump for filling. But, the centrifugal spray pump cannot be started by itself, so the pump requires an aid to be primed. We (John Deere) also use a system to prime the pump, patented under patent 7,845,914 in 2007. This system is still in production on the R900 and R4040 series sprayers. We also saw a diaphragm pump used to prime a centrifugal pump on a Horsch Leeb GS6000 series sprayer in Germany. This system works, but it is a two-step process, and either the operator must manually see when brushing is complete, or extra sensors must be installed to detect when the priming is complete and switch to filling. The use of a self priming pump eliminates the need to add additional parts for detection and control of priming as priming is automatically completed within the pump.
[0047] An alternative would be to use separate pumps for filling and self-dilution functions. This alternative adds cost and complexity as it requires three pumps on the sprayer instead of the two in this design. This integrated project was created to keep this complication out of the system.
[0048] In various embodiments of the system 10, the filling and spraying circuits are physically separated. This is an effective way of keeping chemicals out of the filling circuit so that the fluid volume for flushing the piping drops by 50%, and the ISO 16236 drainable fluid volume drops 77% compared to using a pump driven by a PTO (power take-off) shaft coupled to a power source (eg a tractor engine).
[0049] The features of the exemplary fluid operating system 10 include improved control, increased fill speed, improved priming, improved pump shelf life, less fluid contamination, and lower chemical volume. Each feature is discussed in turn.
[0050] With regard to improved control, for older systems having a diaphragm pump run by a PTO shaft, the SCV (selector control valve) would be coupled to the centrifugal pump to operate. For example, the SCV is a hydraulic valve on the vehicle (eg tractor) that controls the flow of hydraulic oil from the tractor to the application system 10. In some embodiments of the fluid operating system 10, both pumps are operated by a control system that captures its energy completely on demand from the vehicle's energy (eg tractor engine as per ISO 17567). Thus, the machine operator can start the system 10 from the vehicle cab or from a remote farm view with a single command, rather than first entering the tractor, then returning to the tanks to begin the filling process.
[0051] With respect to the increased filling speed of solution tank 12, the exemplary configurations mentioned above achieve a filling rate of 1100 to 1300 liters/minute, which is the highest filling speed in the drag spray industry today. With the space savings, the first pump 14 is made wider and has increased energy, and the flow tubes connected to the first pump 14 have a larger diameter as well, which allows for the higher flow rates for filling and dilution. Fill pumps 14 and 16 have high capacity at a manageable cost and weight because they are made of plastic material.
[0052] With regard to improved priming, since filling the spray solution is carried out with a self priming pump, this relieves the operator from managing priming, which allows for pressure sensor-free operation (otherwise , a pressure sensor is typically required for pump protection and control).
[0053] With respect to pump seal life, when a filling pump cannot be operated without water, it is known as a dry condition, which could cause the seal to overheat and then not function, which in turn usually needs a sensor and an alarm to stop such a scenario. With the first self-priming pump 14, it is protected from this scenario due to having an internal water chamber so that protection from the dry condition is always mechanically present. Consequently, no or fewer monitoring sensors and corresponding software are required.
[0054] With respect to fewer chemicals, with fluid isolation, the paths in the filling circuit would not become contaminated after the chemicals are added to the solution. For example, the rinse tank 24 and the rinse circuit remain clean and do not require routine cleaning to ensure there is no product there. Fluid isolation and purity are also important to target injection systems that can be added to the fluid operating system 10.
[0055] Modalities of the fluid operating system 10 include many other advantages such as a solution tank 12 fully integrated with the first pump 14 providing a self-priming fill of the solution tank 12, an automatically controlled recirculation and dilution of the spray solution, a cleaning function for the eductor tank 26 and the solution tank 12, all of which actions can take place in a fluid isolated manner, i.e. free from fluid contamination with the fluid used to spray the field. Furthermore, only a minimal number of pumps are used to perform all these functions, which significantly reduces the complexity and maintenance of the fluid operating system 10, in particular with regard to cleaning and rinsing. In particular, for example, the entire filling system is free from contamination from chemical applications (spraying). This reduces the overall cleaning effort; filling lines (eg 34 and 54) are also equipped with a large tubular cross section to further reduce the filling time of tank 12 without increasing cleaning and rinsing effort.
[0056] Finally, the orientation and directions defined and illustrated in this description should not be considered limiting. Many of the guidelines set out in this description and claims are with reference to (the spray vehicle's direction of travel (eg, rear is opposite direction of travel). But, the directions, for example "behind" are merely illustrative and do not guide the modalities absolutely in space. That is, the fabricated structure on its "side" or "background" is merely an arbitrary orientation in space that has no absolute direction. Also in real use, for example, spray equipment can be operated or positioned at an angle because implements can move in various directions on a hill; and then "top" is pointing to the "side". Thus, the directions defined in this order may be arbitrary designations.
[0057] In the present description, the descriptions and exemplary modalities should not be seen as limiting. Instead, there are variations and modifications that can be made without departing from the scope of the appended claims.

权利要求:
Claims (12)
[0001]
1. Fluid application system, characterized in that it comprises: a solution tank holding a spraying solution, in which the solution tank is fluidly connected to a filling circuit, a circulation circuit, a spraying circuit , and a rinsing circuit; wherein the filling circuit adds the spray solution to the solution tank, the filling circuit comprising a filling line and a filling valve; wherein the circulation circuit stirs the spray solution through of the solution tank, the circulation circuit comprising a circulation line and a circulation valve; wherein the spray circuit releases the spray solution from the solution tank, the spray circuit comprising a spray line, a valve spray nozzle, and a plurality of spray nozzles; wherein the rinse circuit empties the rinse solution from the rinse tank, the rinse circuit. rinsing device comprising a rinse line and a rinse valve, the rinse valve fluidly positioned between the filling circuit and the spray circuit; a self-priming pump and a non-self-priming pump; wherein the self-priming pump fills the solution tank through the filling circuit from a fluid source and receives the rinsing solution through the rinsing circuit from the rinsing tank; where the non-self-priming pump operates the circulation circuit, pumps the solution spraying from the solution tank to the spray device and receiving a rinse solution through the rinse circuit from the rinse tank; and wherein the non-priming pump is located below the spray solution tank so that it flows to the gravity non-self-priming pump; e where the single filling circuit receives the rinsing solution directly from the rinse tank when the rinse valve is in a first position, the filling circuit and spray circuit each receive the rinsing solution directly from the rinse tank when the valve is in a second position, and the spray circuit receives the rinse solution directly from the rinse tank by bypassing the filling circuit and the solution tank when the rinse valve is in a third position .
[0002]
2. Fluid application system according to claim 1, characterized in that said two pumps are centrifugal impeller pumps that are hydraulically regulated.
[0003]
3. Fluid application system according to claim 1, characterized in that the pumps are driven directly electrically or directly wirelessly by electronic control signals.
[0004]
4. Fluid application system according to claim 1, characterized in that when the rinse valve is in the third position, the non-self-priming pump receives the rinse solution from the rinse tank and provides rinsing solution to the spray circuit while the self priming pump receives spray solution from the fluid source and provides spray solution to the filling circuit to save time.
[0005]
5. Fluid application system according to claim 1, characterized in that the rinsing circuit includes a diluting operation to dilute the spray solution.
[0006]
6. Fluid application system according to claim 1, characterized in that the discharge device comprises a suction device by means of which there is a supply to a chemical application from a spray tank.
[0007]
7. Fluid application system according to claim 1, characterized in that the discharge device comprises a recirculation device whereby the spray solution leaving the tank is returned to the solution tank.
[0008]
8. Fluid application system according to claim 1, characterized in that the application system is mounted on a self-propelled agricultural sprayer.
[0009]
9. Fluid application system according to claim 1, characterized in that the application system is towed by an agricultural vehicle.
[0010]
10. Fluid application system according to claim 1, characterized in that the application system has only two fluid pumps, the self-priming pump and the non-self-priming pump, and in that each of the two pumps is configured to perform more than one function among filling, rinsing, diluting, recirculating, blasting and spraying.
[0011]
11. Fluid application system according to claim 10, characterized in that the two fluid pumps are configured to operate simultaneously.
[0012]
12. Agricultural spraying system, characterized in that it comprises: a tank that holds a spray solution; a filling valve that releases the spray solution to the tank; a rinse tank that holds a liquid to clean the agricultural spray system; a circulation valve that releases recirculated spray solution to the tank; a spray valve that releases spray solution from the tank to a plurality of spray nozzles; and a self-priming pump and a non-self-priming pump integrated below the agricultural spray system; wherein the non-self-priming pump is configured to pump any of the following: the spray solution through the spray valve, the liquid through the circulation from the rinse tank to the tank, and the spray solution through the circulation valve; wherein the self-priming pump is configured to pump any of the following: the spray solution through the fill valve, and the liquid through the flush tank to tank fill valve; ewhere only the self-priming pump receives the rinse solution directly from the rinse tank when the rinse valve is in a first position, the non-self-priming pump and the self-priming pump receive rinsing solution directly from the rinse tank, when the flush valve is in a second position, and the non-self-priming pump receives a flush solution directly from the flush tank by bypassing the self-priming pump when the flush valve is in a third position.

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同族专利:

公开号 | 公开日

US10631531B2|2020-04-28|

US20170006852A1|2017-01-12|

BR102016015601A2|2017-01-24|

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法律状态:
2017-01-24| B03A| Publication of a patent application or of a certificate of addition of invention [chapter 3.1 patent gazette]|

2019-10-01| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

2021-06-29| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

2021-09-14| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 04/07/2016, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

申请号 | 申请日 | 专利标题

US201562189017P| true| 2015-07-06|2015-07-06|

US62/189,017|2015-07-06|

US14/934,736|US10631531B2|2015-07-06|2015-11-06|Sprayer fluid operation system|

US14/934,736|2015-11-06|

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